The Comprehensive Guide to Copper Tube Production Lines
From plumbing to refrigeration, copper tubes play a crucial role in various applications due to their superior conductivity and malleability. This article unfolds the meticulous processes and machinery involved in crafting these vital components.
1. Melting:
Melting Furnace: The initial stage involves melting raw copper or recycled copper materials.
Alloying: Depending on tube requirements, elements can be added to form specific copper alloys.
2. Casting:
Continuous Casting Machines: These machines transform the molten copper into preliminary tube shapes or billets.
3. Extrusion & Pilgering:
Extrusion Presses: For forming the copper into tubes with the desired diameter and wall thickness.
Pilger Mills: These further refine tube dimensions and enhance strength.
4. Annealing:
Annealing Furnaces: These ensure the tubes achieve the desired softness and grain structure through controlled heating.
5. Drawing:
Drawing Machines: Refine the tube's diameter and wall thickness to precise specifications.
6. Cutting & Cleaning:
Cutting Machines: Produce tubes of desired lengths.
Cleaning Equipment: To remove any oxidation or contaminants from the tube surfaces.
7. Inspection & Packaging:
Advanced tools ensure each tube's quality, followed by packaging for shipment or storage.
To thrive in the copper tube production arena, understanding these processes and machines is fundamental. Dive deep, and stay ahead of the curve.