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Detailed introduction
Working Principle of the Aluminum Induction Melting Furnace
The Aluminum Induction Melting Furnace operates using the principle of electromagnetic induction. This method generates heat within the aluminum material itself, making the process highly efficient and ensuring uniform heating. The furnace uses alternating current (AC) passing through a coil to create a rapidly changing magnetic field. When aluminum, such as ingots or scrap, is placed within this magnetic field, electric currents (eddy currents) are induced within the material.
These eddy currents flow through the aluminum's resistance, generating heat directly within the material. As the aluminum heats up, it eventually reaches its melting point. The crucible in the furnace holds the molten aluminum, and an automatic casting line can be integrated to streamline the process further, allowing for continuous production operations.
Product Features
- Crucible Melting: Utilizes crucibles to melt various types of scrap aluminum, ensuring efficient and thorough melting.
- Fully Digital Control: Offers high stability with support for automatic casting lines, allowing for start and stop at any time, enhancing operational flexibility.
- High Recovery Efficiency: From aluminum scraps to final ingots, the furnace, including aluminum ash treatment, achieves a recovery efficiency of around 92%.
- Air Cooling System: The furnace is air-cooled, eliminating the need for additional water cooling systems, which reduces initial investment and simplifies maintenance.
- Long Lifespan: Designed for durability, the aluminum melting furnace can be used for over 10 years with proper maintenance.
- Easy Installation: No complex installation required, saving time and effort. Just connect to electricity and start using the furnace.
Specifications and Technical Parameters
| Model | Power | Input Voltage | MF Frequency (Hz) | Transformer (KVA) |
|---|---|---|---|---|
| 0.1T | 80KW | 3*380V | 2500 | 125 |
| 0.25T | 180KW | 3*380V | 2000 | 250 |
| 0.5T | 400KW | 3*380V | 1500 | 500 |
| 1T | 600KW | 3*660V | 800 | 900 |
| 1.5T | 700KW | 3*660V | 600 | 1250 |
| 2T | 1000KW | 3*660V | 600 | 1600 |
| 3T | 1500KW | 3*950V | 500 | 2500 |
| 5T | 2000KW | 6*950V | 500 | 3300 |
Why Choose Our Aluminum Induction Melting Furnace?
Opting for our Aluminum Induction Melting Furnace brings numerous benefits to your industrial operations:
- Efficiency: Achieve fast and efficient melting with advanced control systems that ensure consistent performance.
- Reliability: Robust design and high-quality components ensure the furnace operates reliably over long periods.
- Flexibility: With the ability to start and stop operations at any time, the furnace adapts to various production schedules and requirements.
- Cost-Effective: Air cooling system reduces the need for expensive water cooling systems, lowering both initial and operational costs.
- Longevity: Engineered for durability, ensuring that your investment lasts for many years with proper maintenance.
- Comprehensive Solutions: From scrap aluminum to final ingots, our furnace provides a complete solution, including aluminum ash treatment and recovery processes.
Contact Us
If you are interested in our Aluminum Induction Melting Furnace or have any questions, please do not hesitate to contact us. Our team of experts at Jiuying is ready to assist you with all your needs and provide detailed information about our products and services.
Email: [email protected]
Phone/WhatsApp/WeChat: +008613394110095
Website: www.aluextrusionpress.com
Address: 20# Ganwang Street, Dalian City, China
For more information or to request a quote, please fill out our contact form.
Frequently Asked Questions (FAQ)
- What materials can be melted in the Aluminum Induction Melting Furnace?
The Aluminum Induction Melting Furnace can melt various materials, including aluminum ingots, scrap aluminum castings, scrap aluminum doors and windows, used wires, and used cans.
- How long does it take to melt a batch of aluminum?
The melting speed varies based on the model and material, but it typically ranges from 30 to 100 minutes per batch.
- What is the recovery efficiency of the Aluminum Induction Melting Furnace?
From aluminum scraps to final ingots, including the treatment of aluminum ash, the recovery efficiency is around 92%.
- Does the furnace support continuous production operation?
Yes, the Aluminum Induction Melting Furnace supports continuous production operation and can be integrated with automatic casting lines.
- Is the Aluminum Induction Melting Furnace air-cooled?
Yes, our furnace is air-cooled, eliminating the need for an extra water cooling machine investment.
- How long is the lifespan of the Aluminum Induction Melting Furnace?
With proper maintenance, the aluminum melting furnace can be used for more than 10 years.
- What are the power and input voltage options available?
Our models range from 80KW to 2000KW, with input voltages of 3*380V, 3*660V, and 6*950V depending on the model.
- How does the furnace ensure uniform heating?
The furnace uses electromagnetic induction, which generates heat uniformly within the aluminum, ensuring consistent melting.
- Is the Aluminum Induction Melting Furnace easy to install?
Yes, the furnace does not require complex installation. It saves time and can be quickly set up by connecting to electricity.
- What safety features are included in the furnace?
The furnace includes real-time detection of water temperature, water pressure, over-current, over-voltage, and phase fault information to ensure safe and reliable operation.
- Can the Aluminum Induction Melting Furnace be customized?
Yes, we offer customization options to meet specific industrial requirements, including advanced control systems for precise alloy composition management.
- What industries commonly use the Aluminum Induction Melting Furnace?
Our furnace is widely used in the metallurgical industry, foundries, and for various heat treatment processes due to its efficiency and versatility.
- How can I ensure the longevity of the furnace?
Regular maintenance and monitoring of the water and electrical systems will ensure the longevity and optimal performance of the furnace.
- Are there any after-sales services provided?
Yes, Jiuying provides comprehensive after-sales services, including technical support, maintenance, and spare parts supply to ensure smooth operation.
- What is the warranty period for the Aluminum Induction Melting Furnace?
Our furnaces come with a standard warranty period. For detailed warranty information, please contact Jiuying directly.
- Can I visit the factory to see the Aluminum Induction Melting Furnace in operation?
Yes, we welcome potential customers to visit our factory in Dalian City, China. Please contact us to arrange a visit.
- How do I get a quote or more information about the furnace?
You can contact Jiuying via email at [email protected] or call/WhatsApp/WeChat at +008613394110095. Alternatively, visit our website at www.aluextrusionpress.com.
- How do I place an order for the Aluminum Induction Melting Furnace?
To place an order, please contact Jiuying via email at [email protected] or call/WhatsApp/WeChat at +008613394110095. Our team will guide you through the ordering process and provide any assistance you need.
- Does the furnace support automated operation?
Yes, our furnaces come with advanced control systems that support automated operation, enhancing efficiency and reducing the need for manual intervention.
- What kind of maintenance does the furnace require?
The modular design of the electrical cabinet makes maintenance straightforward and minimizes downtime. Regular checks and maintenance of water and electrical systems will ensure optimal performance.